Version 1.0, August 31, 2001, Copyright, Hugh Jack 1993-2001

6. SAWS

 

· Basically a saw drags a number of cutting teeth through work to cut a thin slot. When done, two major piece can be separated.

 

· The basic saw blade look like,

 

 

· Saw types,

  1. Circular saws - use round blades rotated at high speeds.
  2. Band saw - a band is in one continuous loop-, like a ribbon.
  3. Hack saw - a small blade much like a steel ruler. This is moved back and forth (it reciprocates) to provide the cutting action.

 

· Saw operations include,

  1. Cutoff - one smaller piece of stock is cut from a larger one.
  2. Contouring - a bandsaw is used to cut a non-straight path in an object, often this step precedes other machining operations, such as drilling.
  3. Stack Cutting - multiple pieces are cut at the same time.
  4. Shaping - Chunks are cut out of a larger piece.
  5. Angular Cuts - such as cutting a side hole in a pipe.
  6. Internal Cuts - the entire hole is enclosed in the material.
  7. Ripping - Long cuts to separate parts into halves.

 

 

6.1 SPEEDS AND FEEDS

6.2 PRACTICE PROBLEMS