36. ASSEMBLY
· the mating of parts to give a combined operation.
· In previous centuries, and before, fit in assemblies was often not considered, or when it did matter, each piece was custom fitted.
· Modern methods of mass production means that some fundamental methods of fitting are necessary.
· The three basic methods of fitting are,
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- Fitting - One part is made to size, and then a second part is made to fit it.
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- Selective Assembly - parts are made to loose general tolerances, and then the results are sorted into tolerance ranges. (e.g. bearings, solar cells, etc)
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- Interchangeable Assembly - Parts are made to tighter tolerances, and as a result assembly of randomly selected parts will yield a good fit. This is essential for modern assembly lines.
· The basic categories of fits are,
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- Clearance - a gap is always present between parts
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- Transitional - the parts will have a gap sometimes, other times the parts will touch
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- Interference - both parts will always be in full contact