| Part | # Parts/Operations | 2 Digit Handling Code | Handling Time(sec/part) | 2 Digit Insertion Code | Insertion Time (sec/part) | Operation Time (sec) | Labor Rate ($/sec) | Operation Cost ($) | Theoretical Parts Needed | ||
| Pencil Body | 1 | 0 | 0 | 1.10 | 0 | 0 | 1.5 | 2.60 | 0.0028 | 0.0072 | 1 |
| Lead Holder Subass'y | 1 | 0 | 0 | 1.10 | 0 | 2 | 2.5 | 3.60 | 0.0028 | 0.0100 | 1 |
| Pointed Cap | 1 | 0 | 1 | 1.43 | 3 | 8 | 6.0 | 7.43 | 0.0028 | 0.0206 | 0 |
| Lead | 5 | 0 | 8 | 2.45 | 0 | 2 | 2.5 | 4.95 | 0.0028 | 0.0688 | 5 |
| Metal Clip | 1 | 0 | 1 | 1.43 | 3 | 1 | 5.0 | 6.43 | 0.0028 | 0.0179 | 0 |
| End Cap | 1 | 0 | 1 | 1.43 | 3 | 0 | 2.0 | 3.43 | 0.0028 | 0.0095 | 1 |
| Eraser | 1 | 0 | 2 | 1.81 | 3 | 0 | 2.0 | 3.81 | 0.0028 | 0.0106 | 1 |
| Totals | 32.25 | 0.1446 | 9 | ||||||||
| Efficiency | 84% | ||||||||||
| Note: Labor Rate is figured to be$10.00/hour. | |||||||||||
| Redesign calculated with having the Pointed Cap and Metal Clip molded | |||||||||||
| as one piece with the Pencil Body. | |||||||||||
| Part | # Parts/Operations | 2 Digit Handling Code | Handling Time(sec/part) | 2 Digit Insertion Code | Insertion Time (sec/part) | Operation Time (sec) | Labor Rate ($/sec) | Operation Cost ($) | Theoretical Parts Needed | ||
| Pencil Body | 1 | 0 | 0 | 1.10 | 0 | 0 | 1.5 | 2.60 | 0.0028 | 0.0072 | 1 |
| Lead Holder Subass'y | 1 | 0 | 0 | 1.10 | 0 | 2 | 2.5 | 3.60 | 0.0028 | 0.0100 | 1 |
| Lead | 5 | 0 | 8 | 2.45 | 0 | 2 | 2.5 | 4.95 | 0.0028 | 0.0688 | 5 |
| End Cap | 1 | 0 | 1 | 1.43 | 3 | 0 | 2.0 | 3.43 | 0.0028 | 0.0095 | 1 |
| Eraser | 1 | 0 | 2 | 1.81 | 3 | 0 | 2.0 | 3.81 | 0.0028 | 0.0106 | 1 |
| Totals | 18.39 | 0.1061 | 9 | ||||||||
| Efficiency | 147% |