Automated Limited
Containment Of Hazardous Organic Liquids
EGR 450, Manufacturing Controls
Spring / Summer 2001
July 27, 2001
Team Members:
Rob “MD” Gallatin
Matt “PF” Jousma
Brian “DD” Karabelski
Project Description:
The project involved integrating two previous projects into a workstation. The previous projects were built by last years EGR 409, Machine Design II, students. The first machine was a bolt driver and the second was a table device that had a cylinder on the top of it. They are shown in Figure 1.

Figure 1 – Table and Bolt
Driver
Design Specifications:
There are 4 stations in the machine. The first is a loading station. Full soda bottles are loaded on the ramp and close a contact switch for presence detection. The second station is a decapping station. The device shown in Figure 1 was retrofitted with an ingenious contraption to take the cap off of the bottle. The next station the table device shown in Figure 2 was retrofitted with a hand device that turns with the aid of a stepper motor and belt driven gears. This station will pour the soda into a glass. The final station is the disposal station. It is an unloading ramp. All of the actions, lights and motors are controlled using a PLC. The actions are described using a state diagram.
Materials Used:
Mach. Design II / Manuf. Processes Projects (2) Stage lights (4)
Plywood – ½ inch Cycle button (1)
Wood 2 x 4 – 6 ft. Power switch (1)
Sheet of Formica – 4’ x 3’ NC E-stop (1)
Tailpipe extension (1) Vexta stepper motors (2)
Soda bottle decapper (1) Vexta Pulse Generators / Stepper Motors
4-way air solenoids (2) Contact sensor (2)
3-way air solenoids (1) Parker one-way pneumatic hand (1)
Electrical outlet (2) Terminal strip (4)
Springs (2) Master Control Relay (MCR) (1)
Misc. hoses, wires, wood screws, and nails PLC – Allen Bradley SLC 500 (1)
Notes:
Problems Encountered:
Figures 1 and 2 are photographs of the final assembly of the project

Figure 2 – Overhead View

Figure 3 – Side View
Links
Pro Engineering Models and Drawings
Ladder Logic and Stepper Control Programs