Automated Limited Containment Of Hazardous Organic Liquids

EGR 450, Manufacturing Controls

Spring / Summer 2001

July 27, 2001

 

Team Members:

                                                Rob “MD” Gallatin

                                                Matt “PF” Jousma

                                                Brian “DD” Karabelski

 

Project Description:

 

The project involved integrating two previous projects into a workstation.  The previous projects were built by last years EGR 409, Machine Design II, students.  The first machine was a bolt driver and the second was a table device that had a cylinder on the top of it.  They are shown in Figure 1.

 

Figure 1 – Table and Bolt Driver

 

 

Design Specifications:

 

There are 4 stations in the machine.  The first is a loading station.  Full soda bottles are loaded on the ramp and close a contact switch for presence detection.  The second station is a decapping station.  The device shown in Figure 1 was retrofitted with an ingenious contraption to take the cap off of the bottle.  The next station the table device shown in Figure 2 was retrofitted with a hand device that turns with the aid of a stepper motor and belt driven gears.  This station will pour the soda into a glass.  The final station is the disposal station.  It is an unloading ramp.  All of the actions, lights and motors are controlled using a PLC.  The actions are described using a state diagram.

 

Materials Used:

 

Mach. Design II / Manuf. Processes Projects (2)           Stage lights (4)

 

Plywood – ½ inch                                                         Cycle button (1)

 

Wood 2 x 4 – 6 ft.                                                        Power switch (1)

 

Sheet of Formica – 4’ x 3’                                            NC E-stop (1)

 

Tailpipe extension (1)                                                    Vexta stepper motors (2)

 

Soda bottle decapper (1)                                              Vexta Pulse Generators / Stepper Motors

 

4-way air solenoids (2)                                     Contact sensor (2)

 

3-way air solenoids (1)                                                 Parker one-way pneumatic hand (1)

 

Electrical outlet (2)                                                        Terminal strip (4)

 

Springs (2)                                                                   Master Control Relay (MCR)  (1)

 

Misc. hoses, wires, wood screws, and nails                   PLC – Allen Bradley SLC 500 (1)

 

 

Notes:

 

Problems Encountered:

 

 

 

 

 

 

 

 

 

 

 

 

 

Figures 1 and 2 are photographs of the final assembly of the project

 

Figure 2 – Overhead View

 

Figure 3 – Side View

 

Links

 

Pro Engineering Models and Drawings

 

Electrical I/O Information

 

Ladder Logic and Stepper Control Programs

 

Allen Bradley

 

Vexta – Oriental Motors